Why fire safety is a non-negotiable priority

The summer season is here, and it’s already a season of blaze. In recent weeks, we have heard the news of several fire incidents in different factory environments. A printing and packaging setup is especially vulnerable to fire, given the flammable materials available on the shopfloor, including paper, board and chemicals. It’s time to take preventive measures

The consensus among the print fraternity is clear: prevention is the best protection

The country witnessed several significant fire incidents in April 2026, especially in the industrial sector.

A massive explosion and blaze at a licensed firecracker unit at Virudhunagar Firecracker Factory in Tamil Nadu on 19 April resulted in at least 20 fatalities and several injuries. This is the second such major incident in the state within a month.

On 23 April 23, a fire broke out at Metropolitan Eximchem in the Jhagadia GIDC area. 16 workers were injured, but no fatalities were reported.

A warehouse storing plastic scrap and flammable materials in Bajghera in Gurugram caught fire in the early hours of 26 April 26. The blaze spread to adjoining units, though evacuations prevented casualties.

On 21 April 21, a storage facility fire in Thrissur Firecracker Warehouse in Kerala killed eight people and left 15 others injured.

Need for preventive measures

The consensus among the print fraternity is clear: prevention is the best protection. This begins with the rigorous management of paper dust, an often-overlooked explosive hazard, and the precise control of static electricity, which can turn a routine solvent wash into a flash fire.

According to experts, modern facilities must align with the National Building Code (NBC) 2016. This involves compartmentation, using fire-rated walls and doors to ensure that if a fire starts in the warehouse, it doesn't claim the multi-crore printing press in the next room.

Technical systems are only as effective as the people operating them. Industry leaders are now calling for the mandatory formation of Emergency Response Teams (ERT) within print units. The lessons learned from past accidents often point to a gap in ‘muscle memory’ during a crisis. Regular mock drills and training on specialised suppression systems, such as CO2 extinguishers for electrical panels, make the difference between a minor incident and a total loss.

Even the most prepared firm can face the unthinkable. This is where the strategic importance of insurance comes into play. It is not enough to have a standard policy. Printing owners must look at Business Interruption Insurance (to cover fixed costs while the shop floor is silent); Machinery Breakdown & Fire (ensuring the sum insured matches the replacement cost of modern, high-tech equipment) and Stock Throughput (protecting raw materials from the moment they leave the vendor to the second the finished carton reaches the client.)

As the industry evolves with "Internet of Things" (IoT) sensors and smart smoke detectors, the core philosophy remains unchanged. Fire safety is not a cost centre; it is a continuity strategy.