Integrity invests in Bobst Novafold Accubraille-S

Integrity Packaging has significantly enhanced its manufacturing capabilities with the recent installation of a Bobst Novafold folder-gluer integrated with the Accubraille-S. This strategic investment is designed to boost the production of pharmaceutical cartons, specifically targeting the stringent requirements of regulated global markets such as Europe and South America.

Currently operating from two facilities in Maharashtra with a combined floor space of approximately 56,000-sqft, the company serves a diverse clientele across the pharmaceutical, liquor, stationery, and food processing industries. With a workforce of 122 employees operating continuously for 24 hours over two shifts, Integrity Packaging maintains a production environment for both primary and secondary packaging materials.

For years, the company utilised a punching process that often struggled with dot height consistency and placement accuracy.

"We had a requirement to have Braille capabilities on the cartons, which was not happening accurately via the punching process in terms of dot height consistency and accuracy," explains Vaibhav Kothari, partner at Integrity Packaging. "We considered and reviewed alternate brands and their capabilities, but we were not at all satisfied with their output capabilities. Honestly, there is no direct alternative to Novafold with Accubraille-S in the current scenario. The precision and ease of handling Braille is only possible with Bobst."

By integrating Bobst’s patented rotary Braille technology, the team has successfully shifted to an inline process. This transition ensures that every carton in a batch maintains uniform tactile precision, a critical factor for compliance with European and American safety standards.

The installation marks a pivotal moment for the company's export strategy. While Integrity Packaging already maintains a presence in the African market, the Accubraille-S acts as a gateway to more strictly regulated territories.

"Currently, we have limited supplies directly and indirectly in European and other strictly regulated markets," Kothari notes. "Adding this machine will help us cater to new clients who are operating in those markets, as it is mandatory to incorporate Braille embossing on the cartons. However, we are also witnessing significant growth in Braille embossing in Asia and Africa with the expansion of regulatory requirements and the push for inclusive pharmaceutical packaging."

With the ability to pass rigorous quality audits for Braille height and consistency, the company is now focusing on shifting its revenue balance toward exports. Kothari emphasises that the new setup offers a "production workhorse" capability that delivers peace of mind regarding pasting quality and delivery timelines.

Beyond its specialised Braille capabilities, the Novafold has a user-friendly interface and low maintenance requirements. Kothari points out that the settings are simplified for practical daily use and changeovers are notably faster, which directly impacts the bottom line by maximising uptime.

"Installation was ultra-smooth, convenient, and hassle-free," Kothari says of the December 2025 setup. "The Bobst team has a very professional and transparent approach, from equipment selection guidance up to the equipment successfully commencing on our premises. It offers long-term value for money to us and our equipment portfolio."

As the Indian packaging sector enters a structurally strong growth phase, Integrity Packaging views this investment not just as an upgrade but as a commitment to long-term value and process control. The company remains dedicated to building a future-ready operation that prioritises consistency and trust.