Trigon enhances premium finishing capabilities with Orthotec

Anil Namugade, spokesperson for Trigon Digipack, said that the market is increasingly driven by packaging that stands out on the shelf. “Brand owners are demanding more value-added finishes such as hot stamping combined with precise die-cutting. To support this shift, we felt the need to strengthen our post-press operations with a robust, versatile, and future-ready solution,” he explained.

Before the installation, Trigon Digipack faced challenges related to registration accuracy, consistency in hot stamping, and productivity, especially on complex jobs. Multi-step workflows and manual interventions were impacting turnaround times and overall efficiency.  The Orthotec FDC 3030 addresses these challenges by seamlessly integrating die-cutting and hot stamping into a single, stable process, significantly reducing handling errors while improving consistency.

According to Namugade , the twin-head configuration of the Orthotec FDC- 3030 was a key differentiator. “The machine offers exceptional flexibility and efficiency. Its solid build quality, precision engineering, and ability to handle demanding substrates made it a clear choice for us. It delivers industrial-grade performance while remaining operator-friendly, which is critical in a production environment like ours,” he said.

From a performance standpoint, features such as accurate registration control, uniform pressure distribution for hot stamping, and smooth die-cutting even at higher speeds stood out. The twin-head design enables simultaneous operations, ensuring consistent quality across long production runs. Stability and repeatability have emerged as major strengths of the machine.

Since commissioning, the impact on production has been tangible. Setup times have reduced, repeatability has improved, and material wastage has come down, contributing to higher productivity. Precision in both die-cutting and hot stamping has improved significantly, enabling Trigon Digipack to deliver superior finishes while adhering to tight delivery schedules.

The Orthotec FDC 3030 is currently being used for a wide range of premium applications including luxury labels, cartons, specialty print jobs, and packaging components that require intricate die-cuts and high-quality foil stamping. The machine is particularly effective for short to medium runs, where detailing, finish, and consistency are critical.

Namgmude also highlights the role of Intergraphic Sales & Services in ensuring a smooth installation experience. “The installation was well-planned, training was thorough, and the technical team ensured our operators were confident with the machine. Post-sales support has been responsive and professional, which reinforces our confidence in both the equipment and the supplier,” he said.

Orthotec has more than 150 Installation across India ranging Intermittent Flexo to  Hybrid / combination Technology press to standalone finishing lines machines 

Trigon Digipack views automation and advanced finishing technologies as central to its long-term growth. “Investments like the Orthotec FDC- 3030 strengthen our quality assurance framework and help us deliver consistent, premium finishes. As market demands evolve, such technologies will enable us to scale efficiently while remaining competitive, innovative, and capable of delivering world-class packaging solutions,” Namugade concluded.